ALE adaptive meshing is a tool that makes it possible to maintain a high-quality mesh throughout an analysis, even when large deformation or loss of material occurs, by allowing the mesh to move independently of the material. ALE adaptive meshing does not alter the topology (elements and connectivity) of the mesh, which implies some limitations on the ability of this method to maintain a high-quality mesh upon extreme deformation. Refer to About adaptivity techniques for a comparison between ALE adaptive meshing and other Abaqus adaptivity methods. ALE adaptive meshing is distinct from the pure Eulerian analysis capability in Abaqus/Explicit. The pure Eulerian capability supports multiple materials and voids within a single element, which allows effective handling of analyses involving extreme deformation (such as fluid flow). In contrast, ALE elements are always 100% full of a single material; while this formulation limits the deformation of material in the model to the deformation of the elements, it allows more precise definitions of material boundaries and more complex contact interactions. For more information on pure Eulerian analysis, see Eulerian analysis. Although the adaptive meshing techniques and the user interface are similar in Abaqus/Explicit and Abaqus/Standard, the use-cases and the level of functionality are different. Adaptive meshing in Abaqus/Explicit is intended to model large-deformation problems. It does not attempt to minimize discretization errors in small-deformation analyses. Adaptive meshing in Abaqus/Standard is intended for use in acoustic domains and for modeling the effects of ablation, or wear, of material. A comparison between the adaptive remeshing functionality in Abaqus/Explicit and Abaqus/Standard is provided in this section. Features of ALE adaptive meshingALE adaptive meshing:
In Abaqus/ExplicitALE adaptive meshing:
In Abaqus/StandardALE adaptive meshing:
Activating ALE adaptive meshingAdaptive meshing can be applied to an entire model or to individual parts of a model. A Lagrangian adaptive mesh domain will be created, so that the domain as a whole will follow the material originally inside it, which is the proper physical interpretation for most structural analyses. Additional options are provided for controlling the mesh. In Abaqus/Explicit analyses you can define Eulerian boundaries to allow material to flow into or out of the domain modeled. The subsequent sections of ALE adaptive meshing describe the various options that can be used with adaptive meshing. Although these options give you the ability to exercise detailed control over adaptive meshing, they are not necessary for many Lagrangian problems.
Input File Usage ADAPTIVE MESH, ELSET=elset_name Abaqus/CAE Usage Step module: Use the ALE adaptive mesh domain below, and click to select the region: toggle on Uses for ALE adaptive meshingAdaptive meshing is of great value in a variety of problems. Abaqus/Explicit and Abaqus/Standard each employ adaptive meshing in ways that provide the greatest value within the particular solver. Uses in Abaqus/ExplicitIn problems where large deformation is anticipated the improved mesh quality resulting from adaptive meshing can prevent the analysis from terminating as a result of severe mesh distortion. In these situations you can use adaptive meshing to obtain faster, more accurate, and more robust solutions than with pure Lagrangian analyses. Adaptive meshing is particularly effective for simulations of metal forming processes such as forging, extrusion, and rolling because these types of problems usually involve large amounts of nonrecoverable deformation. Because the final shape of the product can be drastically different from the original shape, a mesh that is optimal for the original product geometry can become unsuitable in later stages of the process when large material deformation leads to severe element distortion and entanglement. Element aspect ratios can also degrade in zones with high strain concentrations. Both of these factors can lead to a loss of accuracy, a reduction in the size of the stable time increment, or even termination of the problem. Uses in Abaqus/StandardYou can use adaptive meshing to enable acoustic domain meshes to follow the large deformations of the bounding structure. In other applications you can use adaptive meshing and adaptive mesh constraints to model arbitrarily large amounts of ablation of material away from the domain. Adaptive meshing of acoustic regions greatly extends the utility of acoustic analysis procedures. Abaqus can be used to model the response of a coupled structural-acoustic system subjected to structural preloads. By default, the structural-acoustic calculations are based on the original configuration of the acoustic domain. This approximation is adequate as long as the boundary between the fluid and structure does not experience large deformation during application of the preload. However, when the geometry of the acoustic domain changes significantly as a result of structural loading, the original acoustic configuration must be updated. An example is the interior cavity of a tire subjected to inflation, rim mounting, and footprint pressure loads. The acoustic elements in Abaqus do not have mechanical behavior and, therefore, cannot model the deformation of the fluid when the structure undergoes large deformation. Abaqus/Standard solves the problem of computing the current configuration of the acoustic domain by periodically creating a new acoustic mesh that uses the same topology as the original mesh but with the nodal locations adjusted so that the deformation of the structural-acoustic boundary does not lead to severe distortion of the acoustic elements. The geometric changes associated with the new acoustic mesh are then taken into account in a subsequent coupled structural-acoustic analysis. However, it is assumed that the material properties of the fluid, such as the density, do not change as a result of mesh smoothing. Adaptive meshing can also model effects of ablation, or wear, by enabling you to define boundary mesh motions independent of the underlying material motion. An example is the wearing of a tire during its life, an effect that can significantly affect the performance of the structure. Comparison of ALE adaptive meshing in Abaqus/Explicit and Abaqus/StandardAdaptive meshing in Abaqus/Explicit is generally more robust and provides more features for controlling the mesh than does adaptive meshing in Abaqus/Standard. ALE adaptive meshing in Abaqus/ExplicitAdaptive meshing in Abaqus/Explicit is designed to handle a large variety of problem classes, and employs a variety of smoothing methods, with controls that you can use to tailor the adaptivity to specific problems. The Abaqus/Explicit implementation allows you to do the following:
ALE adaptive meshing in Abaqus/StandardAdaptive meshing in Abaqus/Standard uses a single smoothing algorithm that works well for structural acoustic analyses and the modeling of ablation processes. The Abaqus/Standard implementation of adaptive meshing has the following limitations:
Illustrative examplesTo illustrate the value of adaptive meshing, simple examples of transient and steady-state forming applications follow. For simplicity, two-dimensional cases are shown. In each case Abaqus/Explicit is used in the simulation. Axisymmetric forgingIn this example a well-lubricated rigid die of sinusoidal shape moves down to deform a blank of rectangular cross-section (see Figure 1). Figure 1. A blank and a sinusoidal die.
The indentation depth is 80% of the original blank thickness. Material extrudes upward and outward (radially) as the blank is indented. The die is modeled with an analytical rigid surface, and the blank is modeled with axisymmetric continuum elements in a regular mesh configuration. The blank is assumed to have elastic-plastic material properties. A pure Lagrangian analysis of this problem does not run to completion because of excessive distortion in several elements, as shown in Figure 2. The contact surface cannot be treated correctly because of the gross distortion of the elements at the troughs of the sinusoidal rigid surface. Figure 2. Eventually, the purely Lagrangian analysis will terminate because of
excessive element distortion.
Adaptive meshing allows the problem to run to completion. A Lagrangian adaptive mesh domain is created for the entire blank. Abaqus/Explicit automatically chooses suitable defaults for adaptive meshing; hence, the adaptive mesh approach requires only two additional input lines: HEADING ... ELSET, ELSET=BLANK *************************** STEP DYNAMIC, EXPLICIT ... ADAPTIVE MESH, ELSET=BLANK ... END STEP Figure 3 and Figure 4 show the deformed mesh at various stages of the forming analysis. Because the mesh refinement is maintained on the areas of the slave surface that contact the die troughs as the material flows radially, contact conditions are resolved correctly throughout the analysis. Figure 3. Deformed configuration at an intermediate stage of the
analysis.
Figure 4. Deformed configuration upon completion of the analysis.
Steady-state rolling exampleThis example shows how adaptive meshing can be used in a steady-state simulation to allow the flow of material through Eulerian boundaries on the problem domain. A steel plate is passed through a symmetric roll stand to reduce its height by 50%. This simulation is run until it reaches steady-state conditions. Figure 5 and Figure 6 show the initial and final (steady-state) configurations in a purely Lagrangian model of this problem. Figure 5. The initial configuration of the roller and the undeformed blank in
the pure Lagrangian model.
Figure 6. The final steady-state configuration in the pure Lagrangian
model.
Figure 7 shows this problem modeled using an Eulerian adaptive mesh domain, where material flows through the mesh. Figure 7. The initial Eulerian adaptive mesh domain.
Only the region near the roller is modeled. The exact location of the free surface does not need to be known to set up the problem: it is created in a likely location, and the final steady-state position is found as part of the solution. Although not shown, a focused mesh can be used to capture steep strain gradients directly beneath the roller. The Eulerian domain reaches the same steady-state solution as obtained with the Lagrangian approach. The Eulerian adaptive mesh domain is created by defining an inflow and an outflow boundary on the adaptive mesh domain. Adaptive mesh constraints are applied normal to these boundaries so that material will flow through the mesh (see Defining ALE adaptive mesh domains in Abaqus/Explicit). Frictional contact between the roller and the blank pulls material through the adaptive mesh domain. The problem is set up by making the following modifications to the input file for the pure Lagrangian analysis: HEADING ... ELSET, ELSET=BILLET ... ELSET, ELSET=INFLOW ... ELSET, ELSET=OUTFLOW ... NSET, NSET=INFLOW ... NSET, NSET=OUTFLOW ... SURFACE, NAME=INFLOW, REGION TYPE=EULERIAN INFLOW, S1 SURFACE, NAME=OUTFLOW, REGION TYPE=EULERIAN OUTFLOW, S2 *************************** STEP DYNAMIC, EXPLICIT Data line to specify the time period of the step ... ADAPTIVE MESH, ELSET=BILLET, CONTROLS=ADAPT ADAPTIVE MESH CONTROLS, NAME=ADAPT ADAPTIVE MESH CONSTRAINT, TYPE=DISPLACEMENT INFLOW, 1, 1, 0.0 100, 2, 2, 0.0 OUTFLOW, 1, 1, 0.0 ... END STEP Adaptive mesh controls were not required to solve this problem; they were included for illustrative purposes (see ALE adaptive meshing and remapping in Abaqus/Explicit for details). |