*HEADING 2D Draw Bending problem for Numisheet'93 Explicit analysis *prePRINT, MODEL=YES ** ** The blank, made of mild steel, initially ** measures 350mm by 35mm and is 0.78mm ** thick. The total blank holder force is ** 2.45kN, and a mass of 5kg is attached to ** the blank holder. ** ** The problem is symmetric about a plane ** through the center of the punch, thus only ** half of the problem is modeled. The blank ** is modeled with a single row of 175 ** first-order shell elements (S4R) with an ** element size of 1mm by 5mm. Therefore, ** the blank holder force used in this input ** file is 2.45kN * 5mm / 35mm = 175N, and ** the mass attached to the blank holder is ** 5.0kg / 2 = 2.5kg. The mass attached to ** the blank holder is reduced to 0.025kg in ** order to prevent a large mass mismatch ** between the contact surfaces. ** ** BLANK *NODE 900000001, 0.000, 0.000 900000351, 0.175, 0.000 900001001, 0.000, 0.005 900001351, 0.175, 0.005 *NGEN,NSET=BLANK 900000001, 900000351, 1 900001001, 900001351, 1 *NSET,NSET=CENTER 900000001, 900001001 *ELEMENT,TYPE=S4R 800000001, 900000001, 900000003, 900001003, 900001001 *ELGEN,ELSET=BLANK 800000001, 175, 2, 2 *SHELL SECTION,ELSET=BLANK,MATERIAL=STEEL,CONTROLS=HGC 0.00078, 5 *SECTION CONTROLS,NAME=HGC,HOURGLASS=ENHANCED *MATERIAL,NAME=STEEL *ELASTIC 206.E9, 0.3 *PLASTIC 0.16700E+09, 0.00000E+00 0.19410E+09, 0.10000E-01 0.21913E+09, 0.20000E-01 0.23803E+09, 0.30000E-01 0.25348E+09, 0.40000E-01 0.26668E+09, 0.50000E-01 0.27826E+09, 0.60000E-01 0.28864E+09, 0.70000E-01 0.29807E+09, 0.80000E-01 0.30674E+09, 0.90000E-01 0.31477E+09, 0.10000E+00 0.32226E+09, 0.11000E+00 0.32930E+09, 0.12000E+00 0.33594E+09, 0.13000E+00 0.34224E+09, 0.14000E+00 0.34822E+09, 0.15000E+00 0.35393E+09, 0.16000E+00 0.35940E+09, 0.17000E+00 0.36464E+09, 0.18000E+00 0.36968E+09, 0.19000E+00 0.37454E+09, 0.20000E+00 0.37922E+09, 0.21000E+00 0.38375E+09, 0.22000E+00 0.38814E+09, 0.23000E+00 0.39239E+09, 0.24000E+00 0.39652E+09, 0.25000E+00 0.40053E+09, 0.26000E+00 0.40443E+09, 0.27000E+00 0.40822E+09, 0.28000E+00 0.41193E+09, 0.29000E+00 0.41554E+09, 0.30000E+00 0.41906E+09, 0.31000E+00 0.42251E+09, 0.32000E+00 0.42588E+09, 0.33000E+00 0.42917E+09, 0.34000E+00 0.43240E+09, 0.35000E+00 0.43556E+09, 0.36000E+00 0.43866E+09, 0.37000E+00 0.44169E+09, 0.38000E+00 0.44468E+09, 0.39000E+00 0.44760E+09, 0.40000E+00 0.45047E+09, 0.41000E+00 0.45330E+09, 0.42000E+00 0.45607E+09, 0.43000E+00 0.45880E+09, 0.44000E+00 0.46148E+09, 0.45000E+00 0.46413E+09, 0.46000E+00 0.46672E+09, 0.47000E+00 0.46928E+09, 0.48000E+00 0.47181E+09, 0.49000E+00 0.47429E+09, 0.50000E+00 *POTENTIAL 1., 1.0402, 1.24897, 1.07895, 1., 1. *DENSITY 7800., ** ** SURFACES *SURFACE,NAME=TOP BLANK, SPOS *SURFACE,NAME=BOT BLANK, SNEG ** ** DIE *NODE 900002000, 0.026, 0.0025, -0.080 *SURFACE,TYPE=CYLINDER,NAME=DIE 0.0, 0.0, 0.0, 1.0, 0.0, 0.0 0.0, 1.0, 0.0 START, 0.026, -0.08000 LINE, 0.026, -0.00539 CIRCL, 0.031, -0.00039, 0.031, -0.00539 LINE, 0.180, -0.00039 *RIGID BODY,REF NODE=900002000,ANALYTICAL SURFACE=DIE ** ** PUNCH *NODE 900003000, 0.000, 0.0025, 0.001 *SURFACE,TYPE=CYLINDER,NAME=PUNCH 0.0, 0.0, 0.0, 1.0, 0.0, 0.0 0.0, 1.0, 0.0 START, 0.025, 0.081 LINE, 0.025, 0.006 CIRCL, 0.020, 0.001, 0.020, 0.006 LINE, 0.000, 0.001 *RIGID BODY,REF NODE=900003000,ANALYTICAL SURFACE=PUNCH ** ** HOLDER *NODE 900004000, 0.0585, 0.0025, 0.010 *SURFACE,TYPE=CYLINDER,NAME=HOLDER 0.0, 0.0, 0.0, 1.0, 0.0, 0.0 0.0, 1.0, 0.0 START, 0.086, 0.01000 LINE, 0.086, 0.00539 CIRCL, 0.081, 0.00039, 0.081, 0.00539 LINE, 0.031, 0.00039 LINE, 0.031, 0.01000 *RIGID BODY,REF NODE=900004000,ANALYTICAL SURFACE=HOLDER ** *ELEMENT,TYPE=MASS,ELSET=EMASS 1000, 900004000 *MASS,ELSET=EMASS 2.5e-2, ** ** BOUNDARY CONDITIONS *BOUNDARY CENTER, 1, 1 CENTER, 5, 5 BLANK, 2, 2 BLANK, 4, 4 BLANK, 6, 6 900002000, 1, 6 900003000, 1, 6 900004000, 1, 2 900004000, 4, 6 ** *AMPLITUDE,NAME=APUNCH, DEFINITION=SMOOTH STEP 0.0, 0.0, 0.00466666667, 1.0, 0.00933333333, 0.0 *AMPLITUDE,NAME=SMOOTH, DEFINITION=SMOOTH STEP 0.0, 0.0, 0.001, 1.0 *ELSET,ELSET=QA_TEST 800000057, 800000151 *NSET,NSET=QA_TEST 900000001, 900000020, 900000057, 900002000, 900003000, 900004000 ** ** APPLY BLANKHOLDER FORCE ** *STEP *DYNAMIC,EXPLICIT ,0.001 *CLOAD,AMPLITUDE=SMOOTH 900004000, 3, -175.0 ** *CONTACT PAIR,INTERACTION=CONTACT PUNCH, TOP HOLDER, TOP DIE, BOT *SURFACE INTERACTION,NAME=CONTACT *FRICTION 0.144, *RESTART,WRITE,NUMBER INTERVAL=1 ** ** *FILE OUTPUT,NUMBER INTERVAL=1 ** *EL FILE,ELSET=QA_TEST ** PEEQ, ** STH, ** *NODE FILE, NSET=QA_TEST ** U, *OUTPUT,FIELD,NUMBER INTERVAL=1 *ELEMENT OUTPUT,ELSET=QA_TEST PEEQ, STH *NODE OUTPUT,NSET=QA_TEST U, *OUTPUT,HISTORY,FREQ=1000,VARIABLE=PRESELECT *OUTPUT,FIELD,NUMBER INTERVAL=2 *ELEMENT OUTPUT PEEQ, STH *NODE OUTPUT U, *END STEP ** ** MOVE PUNCH DOWN ** *STEP *DYNAMIC,EXPLICIT ,0.00933333333 *BOUNDARY,AMPLITUDE=APUNCH,TYPE=VELOCITY 900003000,3,3,-15.0 *RESTART,WRITE,NUMBER INTERVAL=1 *END STEP